The Mechanical Integrity Suite aligns inspection management protocols with asset types, design conditions, and damage mechanisms. Standardize maintenance efforts across the facility in the Inspection Work Planning module while reducing downtime and ensuring compliance.
Build Digital Twins
Imported asset records are secure and accessible across the organization for oversight and optimized maintenance actions.
Organize & Classify
Assets have fully customizable nomenclatures, including naming conventions, hierarchies, properties, attributes and more.
Execute Strategies
Deploy inspection work strategies on components via built-in tools. Analytics and reporting help keep you in compliance.
Empower your personnel with comprehensive details and insights for simplified asset tracking, improved maintenance efficiency, and precise lifespan calculations.
Design Minimum Thickness calculations and material stresses included for API 650/653, ASME Section VIII Div 1, B31.1, B31.3, B31.4, and B31.8 standards.
Go beyond the data fields in MI Suite. If you track additional information for your fixed equipment, create additional fields to capture, report, and visualize this data.
Quickly attach files, documents, photos, and other relevant data to the inspection record and optimize maintenance operations with enhanced data quality.
Identify, generate, rank, and monitor non-conformances through closure. Repair work orders are created automatically in the CMMS system.
Inspection data from field technicians is uploaded via the customized data entry forms to calculate corrosion rates and remaining lives of asset components. Preventive maintenance strategies can then be planned for based on findings.
Focus on high-risk components to improve resource allocation/decision-making for field technicians and asset managers.
Work orders are derived from the tasks outlined in the Inspection Work Plans. This helps keep track of the activities completed with oversight from management with task completion approvals.
Component history includes critical information such as inspection date, conditions, observations, thickness readings and more. All historical states and non-conformances are logged and tracked separately for a clear view of critical repair tasks.
For each CML, the properties can be specified, along with positional descriptions for each thickness measurement location for the CML.
Customized reports for historical readings. Our template designs have been so strong that clients often demand that we replicate it for their deployments.
The Mechanical Integrity Suite is a purpose-built tool that provides enterprise-level oversight of asset inspection, maintenance, and compliance metrics. Regardless of facility size or complexity, have a clear understanding of where your program stands.
Our API 581 quantitative risk engine is built directly into the MI Suite and adds a layer of validation for improved decision making. Quickly and confidently analyze consequence areas for preventive maintenance and inspection planning optimization. API 581 Risk Engine features include:
Built-in quantitative risk engine + damage factors based on API 581.
Probability of failure calculations derived from API 581 standards.
Component susceptibility analysis based on asset properties.
Asset failure forecasting enables risk-based inspection scheduling.
Select a balanced/unbalanced risk matrix to best support your API 581 implementation.
Sr. Consulting Engineer
Upstream Engineering, LLC
Plant Manager
Air Liquide
