The Mechanical Integrity Suite aligns inspection management protocols with asset types, design conditions, and damage mechanisms. Standardize maintenance efforts across the facility in the Inspection Work Planning module while reducing downtime and ensuring compliance.
Asset Inventory
Repository for all fixed equipment in the facility including main mechanical properties, damage mechanisms, and file management.
Inspection Work Planning
Time or risk-based approaches for setting inspection schedules. Non-conformance reporting and CMMS linkage for automation of work order creation.
API 581 Risk Analysis
Run calculations based onAPI 581 quantitative risk analysis. Forecast risk into the future to align risk profiles and thresholds with inspection schedules.
Reporting
Generate reports from any module of the software. Manipulate externally in Microsoft Excel to create tailored reports.
Structure
Setup your Plant > Unit > System structure for your facility or facilities.
NDE
Corrosion monitoring for short term, long term, and remaining life calculations.
Empower your personnel with comprehensive details and insights for simplified asset tracking, improved maintenance efficiency, and precise lifespan calculations.
Design Minimum Thickness calculations and material stresses included for API 650/653, ASME Section VIII Div 1, B31.1, B31.3, B31.4, and B31.8 standards.
Go beyond the data fields in MI Suite. If you track additional information for your fixed equipment, create additional fields to capture, report, and visualize this data.
Quickly attach files, documents, photos, and other relevant data to the inspection record and optimize maintenance operations with enhanced data quality.
Identify, generate, rank, and monitor non-conformances through closure. Repair work orders are created automatically in the CMMS system.
Track PSM compliance metrics to ensure adherence to regulatory requirements.
Upload U1's, manufacturing drawings, and inspection files directly to asset records.
Quantify risk with API 581 calculations to optimize your program.
Configure your company-specific inspection protocols for consistency and optimization.
Capture thickness readings at consistent locations for corrosion calculations.
Rank non-conformances to automate work order generation in SAP, Maximo, and any other CMMS.
Inspection data from field technicians is uploaded via the customized data entry forms to calculate corrosion rates and remaining lives of asset components. Preventive maintenance strategies can then be planned for based on findings.
Focus on high-risk components to improve resource allocation/decision-making for field technicians and asset managers.
Work orders are derived from the tasks outlined in the Inspection Work Plans. This helps keep track of the activities completed with oversight from management with task completion approvals.
Component history includes critical information such as inspection date, conditions, observations, thickness readings and more. All historical states and non-conformances are logged and tracked separately for a clear view of critical repair tasks.
For each CML, the properties can be specified, along with positional descriptions for each thickness measurement location for the CML.
Customized reports for historical readings. Our template designs have been so strong that clients often demand that we replicate it for their deployments.
The Mechanical Integrity Suite is a purpose-built tool that provides enterprise-level oversight of asset inspection, maintenance, and compliance metrics. Regardless of facility size or complexity, have a clear understanding of where your program stands.
Our API 581 quantitative risk engine is built directly into the MI Suite and adds a layer of validation for improved decision making. Quickly and confidently analyze consequence areas for preventive maintenance and inspection planning optimization. API 581 Risk Engine features include:
Built-in quantitative risk engine + damage factors based on API 581.
Probability of failure calculations derived from API 581 standards.
Component susceptibility analysis based on asset properties.
Asset failure forecasting enables risk-based inspection scheduling.
Select a balanced/unbalanced risk matrix to best support your API 581 implementation.
Sr. Consulting Engineer
Upstream Engineering, LLC
Plant Manager
Air Liquide
